EAF Slag Treatment for Inert Materials' Production

Danieli & C. in collaboration with Politecnico di Milano, designed an innovative, patent pending, treatment plant to solve some issues associated to metals leaching (i.e., Ba, V, and Cr), and high free lime concentration for carbon steel EAF slag, for the production of artificial aggregates featured by mechanical properties suitable for the building purposes. The plant is …

Slag Resource Recovery Via Air Granulation | SpringerLink

This first process was based on water granulation of steel-laden slag, followed by separation of the metal-rich and poor (slag) streams. Safety improvements led to the use of air as a granulation medium and the elimination of water. This created a completely dry granulation (atomization) process and novel slag materials with interesting properties.

Creating Value from Waste

The tests prove that the air granulation process of SMS slag can minimize the related environmental impact – reducing CaO (lime) mining and therefore saving natural resources and protecting the landscape – while increasing workers' safety significantly – by overtaking the traditional wet slag granulation methods which entail risks of explosion and dangerous …

Stabilization of Stainless Steel Slag via Air Granulation

In stainless steel production, slag from argon oxygen decarburization (AOD) converters is dumped on to the ground and then slowly cooled. The slag undergoes phase transformation from β-dicalcium silicate (β-C2S) to γ-dicalcium silicate (γ-C2S) at approximately 500 °C to 450 °C, resulting in slag volume expansion, disintegration, and dust generation. The …

Granulation performance by hybrid centrifugal-air blast …

DOI: 10.1016/J.POWTEC.2021.07.002 Corpus ID: 237828672; Granulation performance by hybrid centrifugal-air blast technique for treatment of liquid slag @article{Gao2021GranulationPB, title={Granulation performance by hybrid centrifugal-air blast technique for treatment of liquid slag}, author={Jie Gao and Yanhui Feng and Daili Feng and Xinxin Zhang}, journal={Powder …

SELF-COMPACTING CONCRETE CONTAINING EAF SLAG …

2020. In this research, the objective is to use Electric Arc Furnace Slag (EAFS), a by-product of the steelmaking industry, as an aggregate in concrete. The literature has clearly demonstrated …

The SLAG-REC ® project for an innovative direct …

Fig. 3 – 3-D representation of the SLAG-REC® machine - "The SLAG-REC ® project for an innovative direct dry granulation of EAF slag" Skip to search form Skip to main content Skip to account menu. Semantic Scholar's Logo. Search …

A critical analysis of electric arc furnace (EAF) slag for …

The EAF slag is generally seen as lumps with a grey or black hue, attributed to the presence of Fe 2 O 3 compound in its composition [80, 81]. The EAF slag often exhibits a coarse surface structure characterized by surface pores ranging in diameter from 0.01 to 10 μm [70]. The appearance and physical qualities of EAF slag depend on factors ...

A critical analysis of electric arc furnace (EAF) slag for …

This article emphasises the importance of electric arc furnace (EAF) slag in the manufacturing of sustainable geopolymer concrete. This review paper examines the chemical composition, …

Association for Iron & Steel Technology

Slag produced by the EAF route, both EAF and LF slag, is a critical waste for the steel industry which nowadays can be only partly utilized for further uses. Tenova developed a methodology for the design of a dry slag granulation process, applicable on both EAF and LF slag, based on CFD modellng validated by industrial trials performed in steel ...

Granulation and Heat Recovery from Metallurgical Slags

The shape and density of dry in Fig. 11, the CSIRO Dry Slag Granulation (DSG) process 13 Journal of Sustainable Metallurgy Fig. 13 Process flow diagram for SVAI/Primetals Technologies' dry slag granulation system with heat recovery and steam generation [42, 43] (color figure online) Dry granulated Water granulated BF slag BF slag Grounddry ...

High-temperature modification and air-quenching granulation of steel slag

To solve the problem of difficult utilization of steel slag, the liquid steel slag was modified and the air-quenching granulation process was carried out to make steel slag into a value-added end product: air-quenching granulated steel slag. The granulated slag was tested to analyze the variation rule of slag properties under different modification conditions. Based on …

On-line slag composition analysis for electric arc furnaces

There are currently very few methods available for analysing slag composition and formation in the EAF and LF. One of the most popular methods to gain information of slag composition is …

Outotec SAF Smelting

Outotec Slag Granulation Typically, slag is granulated by using water sprays during tapping. Granulation is a cost-effective way to process slag for further usage. Because the granulation process uses water recycled from other water circuits in the plant, fresh water intake is minimized. Outotec Furnace Lining Monitoring System

Insights into the Valorization of Electric Arc Furnace Slags as

Conventionally, ironmaking slags from the blast furnace (BF) are recycled as SCMs, i.e., ground granulated BF slag (GGBS). Ideally, future slags from electric arc furnaces …

IRON AND STEELMAKING SLAGS: ARE THEY …

slag which is prod uced by granulation technique while the slag for road construction is the form of crystalline come from slow cooling on air. In 2010, 82% of blast furnace

RECENT DEVELOPMENTS IN DRY SLAG GRANULATION: …

2.2 Wet Slag Granulation Wet granulation is used in a number of smelters to handle BF slag. Wet granulation uses water to fragment and quench the molten slag. The slag is first granulated via launder granulation and tank granulation. In launder granulation, molten slag is granulated and quenched with pressurized water jets. In tank granulation ...

Novel method for improving iron recovery from electric arc furnace slag

The iron element in electric arc furnace (EAF) slag is extremely difficult to recycle due to the low specific magnetic susceptibility of the RO phase (a solid solution of FeO, MgO, CaO, and MnO). Landfilling EAF slag is strictly forbidden for environmental consideration because of poisonous Cr6+ leaching. The original RO phase could be transformed to a spinel structure, …

Valorization of LF slag: the Pittini Group tests Tenova's …

Preferred regime for the dry slag granulation is the shear breakup, that correspond to a Weg in a range of 100 – 1000 (in light blue in Fig. 1).

Treatment and characterisation of electric arc furnace (EAF) …

The study shows that while there is a marginal reduction in the early age strength of the Portland Slag Cement mortar, the later age strength does not suffer by replacing up to 20% …

Electric Arc Furnace Slag

In practice, there are three major uses for EAF oxidizing slag: 1. EAF slag, in the same way as BOF slag, has traditionally been used as unbound material in preparing subgrades, subbases and bases for beds, embankments of roads and railways (Behiry, 2013; Chesner et al., 1998; Motz and Geiseler, 2001; Rohde et al., 2003; Stroup-Gardiner and Wattenberg-Komas, 2013).

SELF-COMPACTING CONCRETE CONTAINING EAF SLAG …

Dry slag granulation with heat recovery The development of Baosteel slag short flow (BSSF) The application and breakthrough of BOF slag modification technique in CSC ... SELF-COMPACTING CONCRETE CONTAINING EAF SLAG AS AGGREGATE 1 UPV/EHU (ETSI Bilbao), c/Alda. Urquijo s/n, 48013Bilbao,Spain

Stabilization Studies of EAF Slag for Its Use as Materials …

S in the EAF slag sample from Höganäs AB were carried out by MiMeR at LTU. The EAF slag was melted together with stabilizers containing P. 2. O. 5. using an induction furnace. The re-melted liquid EAF slag was also air-cooled rapidly a laboratory granulain tion system. Samples were characterized to evaluate results from the laboratory tests.

Valorization of EAF and LF Slag Through the Dry Granulation …

Slag produced by the EAF route, both EAF and LF slag, is a critical waste for the steel industry which nowadays can be only partly utilized for further uses. Tenova developed a methodology for the design of a dry slag granulation process, applicable on both EAF and LF slag, based on CFD modellng validated by industrial trials performed in steel ...

The Influence of Slag Tapping Method on the Efficiency of

Studies conducted over the past 10 years have demonstrated the technical suitability of the electric arc furnace slag as an alternative to natural stone in several applications. Steel slag can be profitably used as a road surface layer, for foundations and embankments, or for concrete aggregates. However, a strong limitation to their use is due to the presence of toxic metals (Ba, …

Slag Dry Granulation

EAF Slag Granulometry: The granulated slag particles are consistently sized between 0,5 and 5 mm, making them ideal for various secondary applications. EAF Slag Morphology: The …

Valorization of LF slag: the Pittini Group tests Tenova's air

CSIRO has been working on a dry granulation process, integrated with heat recovery, since 2002. It involves a rotary disc that atomizes molten slag to produce liquid droplets, which are rapidly ...

Slag Dry Granulation

EAF Slag Granulometry: The granulated slag particles are consistently sized between 0,5 and 5 mm, making them ideal for various secondary applications. EAF Slag Morphology: The granulation process ensures different ratio between crystalline and amorphous (up to 90%), enhancing its stability and chemical inertness, which is crucial for construction and other …

Centrifugal-Granulation-Assisted thermal energy recovery …

The iron and steel industry (ISI) is pursuing technology breakthroughs to accelerate the transition towards carbon neutrality. Deep cut of CO 2 emission involves with not only technological revolution of producing iron and steel, but also exploiting energy in byproducts and off-process wastes. Molten blast furnace slag (BFS), one of the largest high-temperature …

Electric Arc Furnace Granulated Slag for Sustainable …

absorption and density of natural aggregates and slag waste were evaluated according to UNI EN 1097-6 (Table 2). EAF granulated slag showed higher density than natural aggregates as a consequence of their high iron content (20 ÷ 30% vs weight). Hence, the higher the amount of slag was in the mix, the higher the density of concrete.

The effect of water cooling on the leaching behaviour of eaf slag …

The object of this study was the investigation of the influence of cooling methods of hot electric arc furnace (EAF) slag from stainless steel production on the leaching behaviour of the slag.

Development of an electric arc furnace steel slag-based …

This paper details the development process of ceramics made out of electric arc furnace (EAF) steel slag, to be used as a shaped homogenous thermal energy storage (TES) media in packed-bed thermocline systems for high-temperatures industrial waste heat recovery, concentrated solar power (CSP), and Carnot batteries applications, among others.

Slag Resource Recovery Via Air Granulation

compared to the 97.5% achieved through water granulation. Later trials with SSAB slag produced air atomized slag granules with 99.9% glass content as compared to the origi - nal glass content of the water granulated slag at 98%. Thus, laboratory scale work . Slag Resource Recovery Via Air Granulation. Link. Link

Electric Arc Furnace (EAF) Slag | US EPA

EAF slag is a rock-like material generated during the steel-making process. Approximately 130 facilities across the United States generate EAF slag. EAF slag is used as an alternative to rock fragments, both in encapsulated …

Granulation and Heat Recovery from Metallurgical Slags

In this paper, the slag granulation and heat recovery options are reviewed and given a critical evaluation, aiming to provide a basis for future directions in slag handling. Discover the world's ...

Study on leaching of electric arc furnace (EAF) slag for its

EAF slag was characterized for its mineralogy through XRD pattern using Rigaku X-ray diffractometer with wavelength 1.5418740 A (Cu-K). The room temperature was maintained at 25 °C with scanning rate of 1°/min during the analysis. X'Pert High Score Plus software was used for the crystalline phase identification. ... (Larson and Von Dreele ...

Comparing Properties of Concrete Containing Electric Arc Furnace Slag

Electric arc furnace (EAF) slag, one of the SM slags, is produced by refining the process of recycled steel scrap in the electric arc furnace. The main chemical characteristics of EAF slag are its high free calcium oxide (free-CaO) and Fe oxide content. It has been reported that these two compounds cause the volumetric instability of EAF slag.

RECENT DEVELOPMENTS IN DRY SLAG GRANULATION: …

granulation methods used for slag treatment do not permit energy recovery. Furthermore, water is present in these processes and while operations are designed to minimize risks of steam explosions ...

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